Custom stair parts made to your exact specifications,
from classic designs to modern aesthetics.
Mason’s Mill & Lumber supplies custom stair parts and components for residential and commercial projects where detail, consistency, and fit matter.
From treads and risers to handrails, balusters, and newel posts, our stair parts are milled to specification using carefully selected hardwoods and proven production methods.
Balusters and Balustrade
Balusters are the vertical posts supporting the railing, working with the handrail to form the balustrade system. While three balusters per foot is standard, tighter spacing can add an elegant touch to your design.
Handrails
Handrails provide support and safety, resting horizontally or at an angle above the balusters. Smooth transitions in handrails are achieved using fittings like volutes, turnouts, or goosenecks, blending practicality with style.
Newel Posts
Newel posts are the larger vertical supports anchoring the balustrade system. Placed at key points—like the base, top, and turns of a staircase—they provide both structural support and a bold design element.
Treads and Risers
Treads are the horizontal steps you walk on, while risers are the vertical supports beneath them. For a sleek, modern look, risers can be omitted, creating an open tread design.
Nosing
The nosing is the edge of the tread or landing tread that extends beyond the riser, offering more walking surface and a polished appearance.
Fittings and Moldings
Fittings such as upeasings and goosenecks create smooth transitions when the handrail changes height or direction. Decorative moldings, like cove molding, enhance the design by covering joints between treads and risers.
Thermac Poplar is a thermally modified Appalachian hardwood produced by Bingaman & Son Lumber from native Pennsylvania yellow poplar. Using only heat and steam — no chemicals, plastics, or additives — the wood is heated in a low-oxygen environment to fundamentally alter its cell structure. This process removes the sugars and moisture that fungi and insects need to survive, while permanently reducing the wood's ability to absorb water. The result is a stable, rot-resistant hardwood with a warm, chocolate-brown color that runs consistently through the entire board, not just the surface.
Yellow poplar is particularly well-suited to thermal modification: it's a domestically abundant, fast-growing hardwood that emerges from the process with excellent dimensional stability, a smooth grain, and a rich color that rivals more exotic species. Independent testing on thermally modified yellow poplar has demonstrated Durability Class 1 ("very durable") performance against wood-destroying fungi, placing it in the same durability tier as many tropical hardwoods.
Each board is finished with Cutek Extreme Clear, a penetrating oil that migrates deep into the wood fibers rather than forming a surface film. Cutek's core function is dimensional stabilization — it works from inside the board to slow moisture movement, which is what causes cupping, checking, and end-splitting in exterior wood. Because the finish penetrates rather than coats, it cannot peel or flake, and maintenance requires no sanding or stripping — just clean the surface and re-apply when it looks dry. The clear formulation adds no pigment, so the poplar's natural thermally-modified brown will show through initially and gradually transition to a silver-gray patina if left unmaintained with a colortone.
Ideal for exterior siding, soffits, porch ceilings, cladding, and covered outdoor applications where a domestic hardwood with contemporary durability is desired.
| Spec | Detail |
|---|---|
| Species | Yellow Poplar (Liriodendron tulipifera) — thermally modified |
| Product Line | Thermac by Bingaman & Son Lumber |
| Origin | Appalachian / Pennsylvania hardwood |
| Modification | Thermal modification — heat and steam only, no chemicals |
| Finish | Cutek Extreme Clear (penetrating oil) |
| Finish Type | Oil-based, non-film-forming |
| Color | Rich chocolate brown, consistent through the full board |
| Weathering | Silvers to gray patina over time if not maintained with colortone |
| Durability Class | Class 1 ("very durable") when tested per EN 350 standards |
| Janka Hardness | ~500–615 lbf (thermally modified yellow poplar) |
| Dimensional Stability | Significantly improved vs. untreated poplar; tangential/radial movement ~1.1–1.2% |
| Service Life | Designed for up to 25 years in exterior applications |
| Applications | Exterior siding, soffits, porch ceilings, cladding, covered outdoor living, trim |
| Maintenance | Clean and re-oil with Cutek Extreme as needed — no sanding or stripping required |
| Sustainability | Domestic, fast-growing hardwood; chemical-free modification process |
Our M3 Custom Millwork shop combines skilled artisanship with advanced machinery for superior quality.
We source the finest woods and materials to ensure lasting durability and beauty.
Whether it’s traditional hardwood or a unique design, your staircase will be as functional as it is striking.
We work with you from concept to completion, ensuring every detail meets your vision.
We supply a full range of stair components, including treads, risers, handrails, balusters, newel posts, nosing, fittings, and related decorative profiles. Components can be ordered individually or as part of a complete stair package.
Yes. Stair parts can be milled to project-specific dimensions, profiles, and species. Custom sizing and detailing allow components to align with architectural drawings, existing conditions, or design intent.
We offer a wide selection of domestic and specialty hardwoods. Species availability may vary based on project requirements and lead times. Our team can help identify the best option based on appearance, durability, and performance needs.
In many cases, yes. We regularly work with projects that require stair parts to coordinate with flooring, trim, or other millwork elements. Providing samples or specifications helps ensure consistency.
Stair parts are typically supplied unfinished unless otherwise specified. Finishing options may be available depending on project scope and requirements. Our team can discuss what makes the most sense for your application.
Yes. We work with builders, designers, and stair professionals to review drawings, measurements, and requirements. While we don’t design or install staircases, we help ensure materials and profiles align with the intended use.
Yes. We support residential, multi-family, and commercial applications where quality, consistency, and fit are important.
Custom stair parts and components.