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Stair Parts

Custom stair parts made to your exact specifications,

from classic designs to modern aesthetics.

Stair Parts & Custom Stair Components

Mason’s Mill & Lumber supplies custom stair parts and components for residential and commercial projects where detail, consistency, and fit matter.

From treads and risers to handrails, balusters, and newel posts, our stair parts are milled to specification using carefully selected hardwoods and proven production methods.

Stair Parts Custom Made in Mill 3

Balusters and Balustrade
Balusters are the vertical posts supporting the railing, working with the handrail to form the balustrade system. While three balusters per foot is standard, tighter spacing can add an elegant touch to your design.

Handrails
Handrails provide support and safety, resting horizontally or at an angle above the balusters. Smooth transitions in handrails are achieved using fittings like volutes, turnouts, or goosenecks, blending practicality with style.

Newel Posts
Newel posts are the larger vertical supports anchoring the balustrade system. Placed at key points—like the base, top, and turns of a staircase—they provide both structural support and a bold design element.

Treads and Risers
Treads are the horizontal steps you walk on, while risers are the vertical supports beneath them. For a sleek, modern look, risers can be omitted, creating an open tread design.

Nosing
The nosing is the edge of the tread or landing tread that extends beyond the riser, offering more walking surface and a polished appearance.

Fittings and Moldings
Fittings such as upeasings and goosenecks create smooth transitions when the handrail changes height or direction. Decorative moldings, like cove molding, enhance the design by covering joints between treads and risers.

Browse our Stair Treads

Thermac Ash Dark Roast — Cutek Extreme Clear Finish

Product Description

Thermac Ash Dark Roast is a thermally modified White Ash produced by Bingaman & Son Lumber from responsibly managed Appalachian and Pennsylvania forests. Like all Thermac products, the wood is transformed through a chemical-free process using only heat and steam — no chemicals, plastics, or additives — sustained in an oxygen-deprived kiln for 14–16 hours. The "Dark Roast" designation refers to a higher peak modification temperature, driving the wood to a deep, rich chocolate-brown tone that runs consistently through the entire board — not just on the surface. Because the color is a product of molecular caramelization rather than pigment or stain, the color cannot chip, scratch off, or reveal a lighter tone underneath: whenever the board is milled, cut, sanded, or worn, the same dark brown color remains.

The deeper thermal modification also pushes performance to its peak. Independent testing per EN 350 rates thermally modified ash at Durability Class 1 ("very durable"), on par with tropical hardwoods like teak and ipe, with an expected exterior service life of 25+ years when properly maintained. The high-temperature process breaks down the sugars and hemicellulose that fungi and insects feed on, and dramatically reduces the wood's ability to absorb moisture — cutting water absorption by 60–70% and dropping equilibrium moisture content to just 4–6% (versus 18–22% for untreated ash). This translates to radial and tangential movement under 1%, virtually eliminating the cupping, warping, and seam-opening that plague untreated ash in exterior use.

Each board is finished with Cutek Extreme Clear, a penetrating oil engineered to stabilize exterior wood from the inside out. Rather than forming a surface film like paint or varnish, Cutek carries its oils deep into the wood fibers, where they work continuously to slow moisture movement — the primary driver of cupping, checking, and end-splitting. Because the finish penetrates rather than coats, it cannot peel or flake, and maintenance requires no sanding or stripping — just clean the surface and reapply when it looks dry. The clear formulation adds no pigment, allowing the Dark Roast's deep chocolate-brown tone to show through initially before gradually silvering to a soft gray patina if left unmaintained with a colortone.

Ideal for high-end architectural siding, cladding, soffits, porch ceilings, feature walls, decking, and covered outdoor living spaces where a rich, dramatic dark-wood aesthetic is desired — offering the look of exotic tropical hardwoods with the sustainability of a domestic species.

Specifications

Spec Detail
Species White Ash (Fraxinus americana) — thermally modified
Product Line Thermac by Bingaman & Son Lumber
Modification Level Dark Roast — higher-temperature thermal modification for deeper color and maximum durability
Origin Appalachian / Pennsylvania hardwood, USA
Modification Process Heat and steam only, no chemicals; oxygen-deprived kiln for 14–16 hours at ~400°F
Finish Cutek Extreme Clear (penetrating oil)
Finish Type Oil-based, non-film-forming
Color Deep, rich chocolate brown; consistent through full board thickness (not a surface stain)
Weathering Silvers to gray patina over time if not maintained with colortone
Durability Class Class 1 ("very durable") per EN 350
Janka Hardness ~820–1,325 lbf
Dimensional Stability Radial shrinkage ~0.1–1.0%; tangential ~0.4–1.0% — significantly improved vs. untreated ash
Density ~554 kg/m³ post-modification (roughly 12–20% lighter than untreated ash)
Equilibrium Moisture Content ~4–6% (vs. 18–22% for untreated ash)
Water Absorption Reduced 60–70% vs. untreated ash
Service Life 25+ years in exterior applications with proper maintenance
Fire Rating Class B/C flame spread achievable (ASTM E84)
Applications Exterior siding, cladding, soffits, porch ceilings, feature walls, decking, trim, high-end architectural millwork
Fixings Stainless steel recommended; pre-drilling advised near board ends
Maintenance Clean and re-oil with Cutek Extreme as needed — no sanding or stripping required
Sustainability Domestic hardwood from sustainably managed forests; chemical-free modification; sustainable alternative to tropical hardwoods

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Categories: Display Products,Mill Applied Finish
Sub-Categories:
Tags: exterior siding,cutek clear,cutek extreme,bingaman lumber,penetrating oil finish,roasted ash,thermac ash,thermally modified ash,thermac dark roast,tropical hardwood alternative,chocolate brown wood

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    Why Choose Mason’s Mill & Lumber Co.?

    Expert Craftsmanship

    Our M3 Custom Millwork shop combines skilled artisanship with advanced machinery for superior quality.

    Top-Quality Materials

    We source the finest woods and materials to ensure lasting durability and beauty.

    Endless Customization

    Whether it’s traditional hardwood or a unique design, your staircase will be as functional as it is striking.

    Personalized Service

    We work with you from concept to completion, ensuring every detail meets your vision.

    Frequently Asked Questions

    We supply a full range of stair components, including treads, risers, handrails, balusters, newel posts, nosing, fittings, and related decorative profiles. Components can be ordered individually or as part of a complete stair package.

    Yes. Stair parts can be milled to project-specific dimensions, profiles, and species. Custom sizing and detailing allow components to align with architectural drawings, existing conditions, or design intent.

    We offer a wide selection of domestic and specialty hardwoods. Species availability may vary based on project requirements and lead times. Our team can help identify the best option based on appearance, durability, and performance needs.

    In many cases, yes. We regularly work with projects that require stair parts to coordinate with flooring, trim, or other millwork elements. Providing samples or specifications helps ensure consistency.

     

    Stair parts are typically supplied unfinished unless otherwise specified. Finishing options may be available depending on project scope and requirements. Our team can discuss what makes the most sense for your application.

    Yes. We work with builders, designers, and stair professionals to review drawings, measurements, and requirements. While we don’t design or install staircases, we help ensure materials and profiles align with the intended use.

    Yes. We support residential, multi-family, and commercial applications where quality, consistency, and fit are important.

    Start your next Project with Mason's Mill today!

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